Customization: | Available |
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After-sales Service: | Engineers Available to Service Machinery Overseas, Online Support,video Technical Support |
Application: | Chemical Industry, Clinical Diagnosis, Cosmetic Industry, Essential Oil Industry, Herbal Industry, Nutraceutical Industry, Pharmaceutical Industry |
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Factory Direct Manufacturing Extraction System For Stevia Rebaudian Plant Extracting
Natural products are the components or substances that are produced from natural sources such as plants. These naturally occurring products have an impact on human life and are therefore used as Medicines, dietary supplements, and cosmetics. The components of plants that have medicinal value and healing properties are called Bioactive compounds and they undergo a series of processes called Extraction and isolation.
The multifunctional extraction and concentration process production line is used to extract active ingredients and essential oils from various sources. This production line is capable of utilizing water-based extraction, solvent-based extraction, and steam distillation, and can operate under both vacuum and positive pressure conditions.
Model item | TQNS500 | TQNS1000 | TQNS2000 | TQNS3000 | TQNS6000 |
Extraction tank work volume (L) | 500 | 1000 | 2000 | 3000 | 6000 |
Extraction solution storage tank (L) | 1000 | 2000 | 4000 | 5000 | 10000 |
Concentrator machine evaporator capacity (L/H) | 200 | 500 | 1000 | 1500 | 2000 |
Vacuum scraper concentrator (L) | 200 | 300 | 300 | 500 | 500 |
Solvent mixing tank (optional ) (L) | 500 | 1000 | 2000 | 3000 | 5000 |
Solvent recovery tower (optional ) | JH200 | JH300 | JH400 | JH500 | JH800 |
Steam inlet pressure (MPa) | 0.2 | ||||
Cooling water temperature (ºC) | 25/35 | ||||
Chiller temperature (ºC) | 7/12 | ||||
Compressor air pressure (MPa) | 0.6-0.7 |
Brief Process Flow Chart:
1.Water based extraction process :Extraction machine →filter (transfer pump)→extraction storage tank →concentrator→purify machine (optional)→solvent (water) remove evaporator (optional )→vacuum scraper concentrator →drying machine (optional )→solvent recovery system (optional).
2.Solvent based extraction process :solvent mixing tank→ Extraction machine →filter (transfer pump)→extraction storage tank →concentrator→purify machine (optional)→solvent (water) remove evaporator (optional )→vacuum scraper concentrator →drying machine (optional )→solvent recovery system (optional).
Flowers | Rose; jasmine; lavender; chamomile; ylang ylang; geranium; neroli; clary sage; achillea millefolium; osmanthus; peony; marigold; laurel; honeysuckle; violets. |
Leaves | Tea tree; eucalyptus; mint; patchouli; juniper berry; cypress; pine needles; spearmint; basil. |
Roots | Ginseng; ginger; angelica; garlic; vetivert; angelica root; mugwort; borneol camphor. |
Grasses | Rosemary; verbena; lemongrass; melissa; nardostachys; tarragon; caraway; dill; valerian; houttuynia; wintergreen; evening primrose. |
Wood | Sandalwood; cedarwood; rosewood; Birch; holly; camphor; melaleuca; sassafras. |
Resins | Frankincense; myrrh; benzoin; fir tree; amyris; Elemi. |
Bark | Cinnamon. |
Citrus | Bergamot; grapefruit; lemon; orange; lime; tangerine. |
Q | Are you a factory or a trading company? |
A | We are a manufacturer. Our company specializes in producing and manufacturing industrial machinery, including stainless steel reactors, evaporators, crystallizers, distillers, and complete production lines for various applications such as fruit juice and herbal essential oil extraction. By maintaining our own manufacturing facilities, we ensure high-quality control, competitive pricing, and the ability to customize equipment to meet our clients' specific needs. |
Q | Do you do OEM and ODM services? |
A | Yes, we do, we can make the equipment as per your drawing, or if you give us the technical requirements, we can help design as well. |
Q | How will your company control the equipment quality? |
A | We have a rigorous quality control process that includes: 1)Use of high-quality materials and components. 2)In-house testing and inspection at various stages of production. 3)Compliance with industry standards and certifications. 4)Continuous improvement and adherence to best manufacturing practices. |
Q | Do you supply installation equipment overseas? |
A | Yes, we offer comprehensive installation and training services to ensure the smooth operation of our equipment. Our technical team can assist with on-site installation, and we provide detailed training for your staff on equipment use and maintenance. |