| Customization: | Available |
|---|---|
| After-sales Service: | Engineers Available to Service Machinery Overseas, Online Support,video Technical Support |
| Application: | Chemical Industry, Clinical Diagnosis, Cosmetic Industry, Essential Oil Industry, Herbal Industry, Nutraceutical Industry, Pharmaceutical Industry |
|
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Electrical Heating Dynamic Extractor for Herbal Powder with Centrifuge Separation
Natural products are the components or substances that are produced from natural sources such as plants. These naturally occurring products have an impact on human life and are therefore used as Medicines, dietary supplements, and cosmetics. The components of plants that have medicinal value and healing properties are called Bioactive compounds, and they undergo a series of processes called Extraction and isolation.
The design of the dynamic extraction machine production line is mainly used for the fine powder particle product extraction,which is not suitable for the traditional extraction tank machine.
The main equipment is composed of (Cone bottom) mixing tank, solid-liquid separation equipment (like the decant centrifuge machine, plate type basket centrifuge machine, disc type centrifuge machine ), transfer pump unit, extraction solution storage tank, evaporator machine, etc, and can be equipped with advanced computer intelligent control.
Herb grind fine powder material and fresh solvent (water )are fed into the dynamic extraction tank, the mixing agitator system can keep the raw material dynamically mixed, the dynamic extraction tank is heated by the heat medium in the outer jacket during the extraction process. The whole process is kept at the process temperature required for extraction. After reaching the extraction time, then use the transfer pump (slurry pump ) or gravity to transfer the extraction solution and powder particle into the solid separation equipment to make the solid liquid separately, the used residue herbal fine particle raw material will be drain, the extraction solution can be kept in the extraction solution storage tank for the further process, like the purify, concentration and drying into powder process.
| Model item | TQNS500 | TQNS1000 | TQNS2000 | TQNS3000 | TQNS6000 |
| Extraction tank work volume (L) | 500 | 1000 | 2000 | 3000 | 6000 |
| Extraction solution storage tank (L) | 1000 | 2000 | 4000 | 5000 | 10000 |
| Concentrator machine evaporator capacity (L/H) | 200 | 500 | 1000 | 1500 | 2000 |
| Vacuum scraper concentrator (L) | 200 | 300 | 300 | 500 | 500 |
| Solvent mixing tank (optional ) (L) | 500 | 1000 | 2000 | 3000 | 5000 |
| Solvent recovery tower (optional ) | JH200 | JH300 | JH400 | JH500 | JH800 |
| Steam inlet pressure (MPa) | 0.2 | ||||
| Cooling water temperature (ºC) | 25/35 | ||||
| Chiller temperature (ºC) | 7/12 | ||||
| Compressor air pressure (MPa) | 0.6-0.7 | ||||
| Items | Parameters |
| raw material load capacity : batch | 10-1000 |
| Extraction solution | solvent or water |
| Temperature control | 20~100ºC±3ºC |
| residue raw material process | discharge directly or solvent collection by drying machine |
| heating medium | steam or electrical |
| control system | PLC automatic control or manual control |
Brief Process Flow Chart:
1.Water based extraction process :Extraction machine →filter (transfer pump)→extraction storage tank →concentrator→purify machine (optional)→solvent (water) remove evaporator (optional )→vacuum scraper concentrator →drying machine (optional )→solvent recovery system (optional).
2.Solvent based extraction process :solvent mixing tank→ Extraction machine →filter (transfer pump)→extraction storage tank →concentrator→purify machine (optional)→solvent (water) remove evaporator (optional )→vacuum scraper concentrator →drying machine (optional )→solvent recovery system (optional).
| Flowers | Rose; jasmine; lavender; chamomile; ylang ylang; geranium; neroli; clary sage; achillea millefolium; osmanthus; peony; marigold; laurel; honeysuckle; violets. |
| Leaves | Tea tree; eucalyptus; mint; patchouli; juniper berry; cypress; pine needles; spearmint; basil. |
| Roots | Ginseng; ginger; angelica; garlic; vetivert; angelica root; mugwort; borneol camphor. |
| Grasses | Rosemary; verbena; lemongrass; melissa; nardostachys; tarragon; caraway; dill; valerian; houttuynia; wintergreen; evening primrose. |
| Wood | Sandalwood; cedarwood; rosewood; Birch; holly; camphor; melaleuca; sassafras. |
| Resins | Frankincense; myrrh; benzoin; fir tree; amyris; Elemi. |
| Bark | Cinnamon. |
| Citrus | Bergamot; grapefruit; lemon; orange; lime; tangerine. |
| Q | Are you a factory or a trading company? |
| A | We are a manufacturer. Our company specializes in producing and manufacturing industrial machinery, including stainless steel reactors, evaporators, crystallizers, distillers, and complete production lines for various applications such as fruit juice and herbal essential oil extraction. By maintaining our own manufacturing facilities, we ensure high-quality control, competitive pricing, and the ability to customize equipment to meet our clients' specific needs. |
| Q | Do you do OEM and ODM services? |
| A | Yes, we do, we can make the equipment as per your drawing, or if you give us the technical requirements, we can help design as well. |
| Q | How will your company control the equipment quality? |
| A | We have a rigorous quality control process that includes: 1)Use of high-quality materials and components. 2)In-house testing and inspection at various stages of production. 3)Compliance with industry standards and certifications. 4)Continuous improvement and adherence to best manufacturing practices. |
| Q | Do you supply installation equipment overseas? |
| A | Yes, we offer comprehensive installation and training services to ensure the smooth operation of our equipment. Our technical team can assist with on-site installation, and we provide detailed training for your staff on equipment use and maintenance. |
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