Joston Multifunctional Extraction and Concentrator Process Production Line

Product Description

Product Description

 

Multifunctional Extraction and concentrator Processing Machine means it is using the extraction equipment to extract the biotanic APIs from the herbal raw material.

Multifunctional Extraction and concentrator Processing Machine can work for the different extraction process ,as the extractor medium difference ,it can be devided as below production process:

1). For water based extraction: water and herbal raw material are put into the extraction tank and start to give heat source to the inter layer. After the tank boils, reduce the supply heat source and keep the boiling in the tank. The maintenance time depends on the extraction pharmacological process. For example, cooling water is needed for closed extraction to cool the steam and return to the extraction tank to maintain the circulation and temperature.

2). For solvent extraction: firstly, the herbal and solvent must be sealed in the tank, and the heat source steam shall be
supplied to the inter layer. Open the cooling water to reduce the supply heat source when the tank reaches the required
temperature, so that the rising vapor alcohol can flow back into liquid alcohol after passing through the condenser. In order to improve the efficiency, the pump can be used to force the circulation, so that the medicine liquid can be sucked out from the lower part of the tank through the pump, and then the upper part of the cylinder is imported back into the tank, and the local ditch can be removed Flow.

3). For thermal reflux extraction:Put the medicinal materials into the extraction tank, add solvents such as water, ethanol,
methanol, acetone, etc. (according to the process requirements). Turn on the heating system of the extraction tank, heat the extraction solution to boiling for 20-30 minutes, and then pump one third of the extraction solution into the concentration tank with a filter tube. Close the extraction tank and jacket hot water, open the concentration tank and heating system to keep the temperature of concentrated juice at about 80 ºC and the vacuum degree at -0.05 to -0.08mpa. The secondary steam generated during concentration is turned into condensate through the condenser and cooler and returned to the extraction tank as new solvent to be added into the medicine. The new solvent passes through the medicine layer from top to bottom to the bottom of the extraction tank, The soluble components in the medicinal materials are dissolved in the solvent in the extraction tank, and the extracted solution is pumped into the concentration tank through the suction filter tube. The secondary steam generated by the concentration is sent to the extraction tank as a new solvent to form a new solvent for reflux extraction until it is completely dissolved (the extracted solution is colorless), and the concentration continues until it is concentrated to the required specific gravity ointment. The colorless liquid in the extraction tank can be reused next time. If it is extracted with organic solvent, First, add appropriate amount of water, open the straight system and jacket hot water, recover the solvent, and then discharge the slag.

Multifunctional Extraction and concentrator Processing Machinencluding the following units:
1) multifunctional extractor machine :which is including the extractor tank ,condenser ,sub-cooler ,oil/water separator ,transfer pump etc
2) extractor solution storage tank :which is used to storage the extractor solution.
3) concentrator ( evaporator ) machine :which is used to evaporate the water to solvent from the extractor solvent to get the high viscosity ointment ( concentration)
4)purify machine :like the resin column or sediment tank to remove the byproduct from the extractor solution
5)solvent recovery system : which is used for recovery the solvent and used for the 2nd batch extraction and can save the solvent usage
6)dryer machine :if the final product is powder ,so it need the dryer machine after concentration ,as usual ,we can choose the vacuum dryer ,spray dryer ,vacuum belt dryer etc
7) pipeline inside system : in side pipeline and valve for the system ,which including the product pipeline ,steam pipeline
,cooling water pipeline ,solvent pipeline ,pure water pipeline ,vacuum pipeline etc .
8)control by manual operation or PLC/HMI operation.

according to the different herbal raw material ,the extractor process is different ,so the herbal extractor machine capacity and structure will be different .

The main components of Multifunctional Extraction and concentrator Processing Machine is the extractor machine ,which can be divided into extraction tank, condenser, cooler, separator, filter, pneumatic control system of slag gate, etc. It can be designed and manufactured according to different requirements of users.

Specification model	TQG-1000	TQG2000	TQG3000	TQG6000	TQG8000	TQG10000
Volume (L)	1200	2300	3200	6300	8500	11000
Design pressure in tank (Mpa)	0.09	0.09	0.09	0.09	0.09	0.09
Sandwich design pressure(Mpa)	0.3	0.3	0.3	0.3	0.3	0.3
Compressed air pressure(Mpa)	0.6~0.7
Feeding port diameter(mm)	400	400	400	500	500	500
Heating area(m2)	3	4.7	6	7.5	9.5	12
Condensation area(m2)	4	4	5	5	8	10
Cooling area(m2)	1	1	1	2	2	3
Filter area(m2)	3	3	3	5	5	6
Slag gate diameter(mm)	800	800	1000	1000	1000	1000
Steam consumption(kg/h)	245	325	345	645	720	850
Stirring speed(r/min)	25~40

SERVICE

We have established some overseas agent office to make the after-sales serivce already ,so it can will be service client in fast response .also in our headquarter service team ,there is a expert team which can support client in 7*24 hours .
1. Customer inquiry and consultation (URS documents)
2. Confirmation of treatment plan (DQ documents &PID Drawing)
3.Quotation offer with the technolgy document (Quotation PI )
4.Engineering and Manufacturing (Prodcution &Quality inspection )
5. Product inspection (FAT documents)
6. Delivery arrangement and loading work (full set Shipment documents)
7. After-sales service (OQ,PQ ,SAT documents)


FAQ

1.What about your factory?
Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.

2.How will your company  control the equipment quality ?
We have a qualified expert team ,we will inspect every production proceed .also Machines will be tested in our plant before shipment .

3.How long the warranty will be?
We provide 1 years warranty for the machine running ,but we will afford whole -life service for the machine .

4.Which kind payment do your company do now ?
We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.

5.Can  we  become  your distributor in our country?
Yes, we very welcome you! More details will be discussed if you are interested in being our agent.

6.Why we choose "JOSTON "?
1. We enhance the reliability of product's quality and working life . 
2. We decrease the consumption cost of the product in the ruuning. 
3. We improve research personnel's ability to deliver a creative design; 
4. We use leading technologies in our product development and innovation, and thereby increase the competitive advantage of products.

7.Do you supply installation equipment in oversea?
Yes, if need, we can  send our  engineer to your plant to help you do installation and commission.

8.How can we know the order production status ?
We will arrange the person to take photo or video during manufacturing in every  week to make you to know the production status.When goods are finished,we will take  detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our plant when the goods is ready here

9.what is kind service do you offer before making order ?
1.according to your company URS ,we will make the design  drawing accoridingly.
2.after your company approved drawing ,we will make quotation.
3. final we make agreement on payment terms ,delivery time ,package ,shipment etc.

10.how about your company after-sale serivce ?
1. We provide long-term after-sale service. 
2. we can do installation and commission for the equipment in your plant if necessary .
3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you can communicate on-line with us to solve any problem.