Vacuum Single-Effect Evaporator for Seaweed Alga, Seaweed Concentrate Solution, Seaweed Slurry Single Effect Concentrator

Product Description

Specification

Usage

Single effect concentrator is suitable for evaporating the water or solvent from solution such as traditional herbal medicine, western medicine, glucose, wine- making, starch, oral liquid, chemical industry, food, natural flavor, food additives, monosodium glutamate, dairy products, etc.

The outlet ointment density is about 1.2g/cm3, also can be used to recovery the solvent ,like methanol, ethanol etc.

Working principle

The raw steam enters the outside of the tube of the heating chamber, heating up the material and liquid, spraying it into the evaporation chamber from the nozzle for vapor-liquid separation.

The material and liquid return to the lower part of the heating chamber for reheating, and the material and liquid are heated and sprayed into the evaporation chamber for circulation. 

The material is concentrated to a certain extent, and after sampling is determined, the material is discharged from the outlet.

The steam evaporated from the evaporation chamber is removed by the demister, then the vapor-liquid separator is removed, and some of the liquid is returned to the evaporation chamber. 

The remaining two steam is cooled by the condenser and cooler to form liquid into the liquid storage tank, and finally the non condensable gas is discharged into the atmosphere or the vacuum pump is taken
away.

Application:

Single effect concentrator is suitable for:

1.evaporating the water or solvent from solution (e.g., traditional natural herbal,  oral liquid

2.Heat-sensitive materials: antibiotics and 
vitamins: Typically operated under vacuum and low temperatures to effectively prevent degradation of heat-sensitive active ingredients.

3. Solvent Recovery: Recovers and reuses organic solvents during evaporation, like methanol, ethanol.

4. Food and Beverage Industry:
Juice Concentration (e.g., apple juice, orange juice): Reduces volume for easier transportation and storage while preserving flavor and nutrients.;

Dairy processing (e.g., milk concentration, whey concentration): Used to produce powdered milk, condensed milk, etc.

Concentration of syrups, glucose, and condiments (e.g., ketchup, jam): Increases concentration and viscosity.

Wine- makin;

monosodium glutamate, starch;

Production of seasonings like monosodium glutamate (MSG) and soy sauce.

5. Chemical Industry
chemical intermediates concentration of dilute acids and alkalis.etc.

6. Wastewater Treatment: Reducing industrial wastewater volume to facilitate subsequent processing or lower disposal costs.

7. Biotechnology and Fermentation Industry
Primary concentration of fermentation broths to extract target products (e.g., amino acids, enzyme preparations).

8. Environmental Protection Industry
Evaporation reduction of high-salinity wastewater and landfill leachate.

Machine composite:

Single effect concentrator unit:

1.Heating tank, 
2.Evaporator tank, 
3.Gas/water separator,
4.Condenser,
5.Sub-cooler, 
6.Collection tank
7.Pipeline 
8.Optional configurations: cooling towers, chillers, 
boilers, etc.

More pics

Structure:

1. Single effect concentrator is compact in structure and occupies a small area. Precision polishing inside and outside, in line with GMP requirements.

2. The recovery capacity is large, and the vacuum concentration process is adopted. Compared with the old and similar equipment,the productivity is increased by 5-10 times, the energy consumption is reduced by 2.30%, the investment is small, and the recovery efficiency is high. 

3.The normal/decompression operation is adopted, the evaporation temperature is low, the speed is fast, and the configuration of each instrument valve is reasonable and convenient for operation. 

4. The equipment is mainly composed of heater, separator, defoamer, condenser, liquid receiving tank, etc.

Installed working site

Technical Specifications

(Custom configurations available upon request.)

ModelItem	DX200	DX500	DX1000	DX1500	DX2000	DX3000
Evaporator capacity (kg/h)	200	500	1000	1500	2000	3000
Evaporator temperature ℃	>55
Heating area (M2)	3.2	6.2	12.2	18.5	24.4	36.6
Condenser cooling area(M2)	11	28	56	84	112	168
Sub-cooler cooling area(M2)	1	2	3	3	5	6
Steam consumption (kg/h)@3bar	220	550	1100	1650	2200	3300
Cooling water consumption (T/h)	12	30	60	90	120	180
Vacuum air absorption (m3/h)	50	125	250	375	500	750
Dimension :MM	2300*700*2750	2800*1200*3700	3500*1300*4600	4000*1400*5150	4600*1600*5500	5500*1800*5800

Drawings & Dimensions

Detailed CAD drawings and dimensional diagrams are available for download here or upon inquiry. Our engineering team can provide tailored designs to meet specific project requirements.

After Sales Service

Standard Warranty: 12 months or 2,000 operating hours (whichever comes first).
Extended Warranty: Optional coverage up to 36 months.
Global Support: 24/7 technical assistance and spare parts supply.
Training: On-site or remote operation/maintenance training.

Company Profile

Wenzhou Yinuo Machinery Co., Ltd.

Wenzhou Yinuo Machinery Co., Ltd. is a leading Chinese manufacturer of SS equipments in Wenzhou Citty with over 20 years of expertise. Certified with ISO 9001, CE, and PED, we export to 50+ countries, offering reliable machinery backed by R&D innovation and strict quality control.

Certifications

FAQ

1.What about your factory?
 Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.
 
2.How will your company control the equipment quality ?
We have a qualified expert team ,we will inspect every production proceed .also Machines will be tested in our plant before shipment .
 
3.How long the warranty will be? 
We provide 1 year warranty for the machine running ,but we will afford whole -life service for the machine .
 
4.Which kind payment do your company do now ?
We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.  
 
5.Can we become your distributor in our country? 
Yes, we very welcome you! More details will be discussed if you are interested in being our agent. 
 
6.Why we choose "JOSTON "? 
6.1. We enhance the reliability of product's quality and working life .
6.2. We decrease the consumption cost of the product in the running.
6.3. We improve research personnel's ability to deliver a creative design;
6.4. We use leading technologies in our product development and innovation, and thereby increase the competitive advantage of products.  
 
7.Do you supply installation equipment in oversea? 
Yes, if need, we can send our engineer to your plant to help you do installation and commission.
 
8.How can we know the order production status ? 
We will arrange the person to take photo or video during manufacturing in every week to make you to know the production status.When goods are finished,we will take detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our plant when the goods is ready here
 
9.what is kind service do you offer before making order ? 
9.1.according to your company URS ,we will make the design drawing accordingly.
9.2.after your company approved drawing ,we will make quotation.
9.3 final we make agreement on payment terms ,delivery time ,package ,shipment etc.
 
10.how about your company after-sale service ?
1. We provide long-term after-sale service.
2. we can do installation and commission for the equipment in your plant if necessary .
3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you can communicate on-line with us to solve any problem.