Joston Stainless Steel API Manufacturing Chemical Crystallizing Reactor Tank Equipment

• Customization: Available
• After-sales Service: Online Support/Visit Plant Site
• Warranty: 1 Year
• Model NO.: JJG
• Material: Stainless Steel
• Capacity: 501-1000L
• Pressure: Positive
• Agitator Model: Anchor Agitator
• Tower Reactor Type: Packed Tower Reactor
• Heating: Electric Heating
• Heat Transfer Structure: Jacketed
• Automatic Grade: Automatic
• Condition: New
• Transport Package: Export Standard Package
• Trademark: Joston
• Origin: Wenzhou
• HS Code: 84792000
• Production Capacity: 30 Sets/Month

Product Description

Product Description

Crystallizing Reactor Tank System
Crystallizing Reactor Tank used to perform a chemical reaction, distillation, crystallization, mixing, and isolation of materials etc. in API manufacturing facility, chemical industry, etc.
Crystallizing Reactor Tank is specially designed equipment with agitator and gearbox with flameproof electrical motor. Agitator is used for proper mixing, eddy formation, Vortex formation as per requirement. Agitator types are decided based on process requirement. The APIs or products will be crystallize in the reactor tank under the low temperature conditional.

 Structure And Feature

the whole system including the reaction tank ,condenser ,sub-cooler ,collection tank ,nutsche filter ,vacuum pump ,transfer pump and pipeline .
1.Stainless Steel Crystallizing Reactor Tank : It is a jacketed Crystallizing reactor tank ,which jacket can be design as Single full Jacket/limpet coil jacket,which is used for maintaining reaction conditions by providing utilities like steam, chilled water, cooling water, chilled brine and hot water. raw material Solids  are charged into reactor through Manhole/ Nozzles manually and liquids are charged in to reactor by liquid transfer pipelines connected to reactor or manually through manhole. the inside shell equipped with the different type sensor ,like the PH sensor ,conductivity meter ,load cell sensor ,flow meter etc to control the reactor crystallizing parameter .
Top mounted the anchor type agitator to mixing inside solution homogenizer , Solution or slurry is discharged from the reactor by nitrogen pressure or by pump, through bottom discharge valve.
2. condenser /sub-cooler : which is used to condensate the vapor solvent or water ,and circulation to back the crystallizing tank or drain out to the solvent storage tank .
3. nutsche filter : it is a sanitary grade filter which can separate the crystalize  solid powder particle and solvent to get he final APIs . 
4. vacuum system which can make system under low temperature 
5.pipeline system which are all use argon welding to make without dead corner 
6. transfer pump : it is used to transfer the solvent out 
7.control system :button control or PLC control to control the whole crystallizing production process  record and printer .
Technical description

Model Item	JJG-50	JJG-100	JJG-150	JJG-200	JJG-500
Tank work volume:L	50	100	150	200	500
Motor power:Kw	0.37	0.55	0.55	0.75	2.2
Agitator speed :RPM	0-100
Inside shell pressure MPa	-0.1/0.3 (can be done as client's URS)
Jacket pressure MPa	0.3 (can be done as client's URS)
Jacket heating medium	Steam /hot water/electrical heating
Cooling medium	Chiller /cooling water /tap water
Condenser type	Shell &tube condenser /Plate heat exchanger
Cooling area : M2	According to the URS
Ccollection tank volume :L	30	80	120	180	400
Nutsche filter area M2	0.1	0.15	0.2	0.3	0.8
Vacuum pump system	According to the URS

 

Components Item	Function and usage
CIP spray ball	Wash &clean tank inside surface and devices automatic ,which should connect to the CIP machine station
Vent filter	Filter air to prevent the bacteria into the tank ,also can release the tank inside pressure.
Temperature sensor (gauge) (optional)	Indicate inside tank temperature and PID temperature control with the necessary valve and fittings
Pressure sensor (gauge) (optional)	Indicate the inside tank pressure
PH sensor (optional)	Indicate the product PH data
PO2 sensor (optional)	Indicate the product Oxygen content
Level sensor (gauge) (optional)	Indicate the inside tank product level height ,there are have different models :(static) pressure type ,ultrasonic type ,radar type ,glass tube type ,plate sight glass type .
Load cell (optional)	Indicate the product weight
VFD ( inverter ) (optional)	Control and adjust agitator speed
Safety valve (optional)	Release inside tank pressure to protect the tank safety
Flow meter (optional)	Indicate the solution inlet and outlet volume
Sight light	Indicate inside tank bright for watching easily
Manhole (handhole )	Charge solid product into tank ,also can be used for maintenance inside tank components.
Sampling valve (optional)	Take inside tank products sample for offline checking

Cooling unit (optional)	It is used to cooling the vapor gas and condensate .it can be used different cooling system as process requirement .Shell&tube type condenser ,Plate type heat exchange.coil type cooler etc ,
Collection tank (optional)	Used to collect the condensate water or solvent ,it can used under vacuum or positive pressure

Remark : we can choose the  reactor tank fittings according to the production process as the client's requirement .
 

SERVICE

We have established some overseas agent office to make the after-sales serivce already ,so it can will be service client in fast response .also in our headquarter service team ,there is a expert team which can support client in 7*24 hours .
1. Customer inquiry and consultation (URS documents)
2. Confirmation of treatment plan (DQ documents &PID Drawing)
3.Quotation offer with the technolgy document (Quotation PI )
4.Engineering and Manufacturing (Prodcution &Quality inspection )
5. Product inspection (FAT documents)
6. Delivery arrangement and loading work (full set Shipment documents)
7. After-sales service (OQ,PQ ,SAT documents)


FAQ

1.What about your factory?
Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.

2.How will your company  control the equipment quality ?
We have a qualified expert team ,we will inspect every production proceed .also Machines will be tested in our plant before shipment .

3.How long the warranty will be?
We provide 1 years warranty for the machine running ,but we will afford whole -life service for the machine .

4.Which kind payment do your company do now ?
We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.

5.Can  we  become  your distributor in our country?
Yes, we very welcome you! More details will be discussed if you are interested in being our agent.

6.Why we choose "JOSTON "?
1. We enhance the reliability of product's quality and working life . 
2. We decrease the consumption cost of the product in the ruuning. 
3. We improve research personnel's ability to deliver a creative design; 
4. We use leading technologies in our product development and innovation, and thereby increase the competitive advantage of products.

7.Do you supply installation equipment in oversea?
Yes, if need, we can  send our  engineer to your plant to help you do installation and commission.

8.How can we know the order production status ?
We will arrange the person to take photo or video during manufacturing in every  week to make you to know the production status.When goods are finished,we will take  detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our plant when the goods is ready here

9.what is kind service do you offer before making order ?
1.according to your company URS ,we will make the design  drawing accoridingly.
2.after your company approved drawing ,we will make quotation.
3. final we make agreement on payment terms ,delivery time ,package ,shipment etc.

10.how about your company after-sale serivce ?
1. We provide long-term after-sale service. 
2. we can do installation and commission for the equipment in your plant if necessary .
3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you can communicate on-line with us to solve any problem.