Fertilizer Single Effect Multieffect Evaporator Concentrator and Crystallizer System

Product Description

 

Product Description

Single Effect/Double Effect Evaporator And Crystallizer System For Fertilizer

The System combines Crystallization and concentration processes to concentrate solutions efficiently. Utilizing the principle of precipitating crystals when the solute is supersaturated effectively separates solutes to achieve concentration. Widely used in various industries such as fertilizer, wastewater, and inorganic salt, this equipment can prepare high-purity products and improve product quality. With a capacity ranging from 50L to 3000L and an evaporation rate of 10L to 600L per hour, it has obtained CE certification.

 

Common applications of multi-effect evaporation in fertilizer production include concentrating solutions of ammonium nitrate, urea, phosphoric acid, magnesium sulfate, and potassium salts. This technology enables fertilizer manufacturers to improve their energy efficiency, product quality, and overall process economics.
 

Product Parameters

 

Model	Evaporator capacity(kg/h)	Heating area(m2)	Condenser cooling area(m2)+sub cooling area(m2)	Steam consumption kg/h @3bar	Cooling water consumption (t/h)	Vacuum air consumption(m3/h)	Dimension (lxwxh)(mmxmmxmm)
DX200	200	3.2	11+1	220	12	50	2300*700*2750
DX500	500	6.2	28+2	550	30	125	2800*1200*3700
DX1000	1000	12.2	56+3	1100	60	250	3500*1300*4600
DX1500	1500	18.5	84+3	1650	90	375	4000*1400*5150
DX2000	2000	24.4	112+5	2200	120	500	4600*1600*5500
DX2500	2500	36.6	168+6	3300	180	750	5500*1800*5800
Evaporation temperature:>55°C

Technical parameters for double effect concentrator
 

Model	Evaporator capacity(kg/h)	First effect Heating area+second effect heating area(m2)	Condenser cooling area(m2)+sub cooling area(m2)	Steam consupmation kg/h @3bar	Cooling water consupmtion (t/h)	Vacuum air consumption(m3/h)	Dimension (lxwxh)(mmxmmxmm)
SX500	500	6.2+6.2	14+2	275	16	≥125	4800*1100*3750
SX1000	1000	12.2+12.2	28+3	550	30	≥250	5950*1200*4650
SX1500	1500	18.5+18.5	42+3	825	45	≥375	6300*1350*4750
SX2000	2000	24.4+24.4	56+5	1100	50	≥500	6800*1550*4850
SX3000	2500	37+37	84+6	1650	90	≥750	7500*1800*5800
First effect evaporation temperature°C 75-85 Second effect evaporation temperature°C 55-65

 

Structure

Evaporator(Concentrator):

Crystallization Tank:

 

Detailed Photos

Fertilizer English Name & Abbr.	Chemical Formula	Fertilizer English Name & Abbr.	Chemical Formula
Magnesium Sulfate Heptahydrate	MgSO4·7H2O	Ammonium Sulfate	(NH4)2SO4
Potassium Nitrate	KNO3	Calcium Nitrate Tetrahydrate	Ca(NO3)2.4H2O
Ammonium Nitrate	NH4NO3	Sodium Nitrate	NaNO3
Potassium Sulfate	K2SO4	Calcium Ammonium Nitrate	5Ca(NO3)2·NH4NO3
Urea Phosphate	CO(NH2)2·H3PO4	Zinc Sulfate Heptahydrate	ZnS04·7H20
Monoammonium Phosphate(MAP)	NH4H2PO4	Monopotassium Phosphate(MKP)	KH2PO4

 

Company Profile

 

Certifications

 

Project overseas

 

 

 

Partners

 

FAQ

Q: Are you a factory or a trading company?
A: We are a manufacturer. Our company specializes in producing and manufacturing industrial machinery, including stainless steel reactors, evaporators, crystallizers, distillers, and complete production lines for various applications such as fruit juice and herbal essential oil extraction. By maintaining our own manufacturing facilities, we ensure high-quality control, competitive pricing, and the ability to customize equipment to meet our clients' specific needs.

Q: How will your company control the equipment quality?
A: We have a rigorous quality control process that includes:

• In-house testing and inspection at various stages of production
• Compliance with industry standards and certifications
• Use of high-quality materials and components
• Continuous improvement and adherence to best manufacturing practices

Q: How long the warranty will be?
A: We provide a 1-year warranty for the machine running, but we will afford whole-life service for the machine.

Q: Which kind of payment does your company do now?
A: We accept Western Union, T/T, D/P, D/C, and irrevocable L/C payable etc.

Q: Can we become your distributor in our country?
A: Yes, we very welcome you! More details will be discussed if you are interested in being our agent.

Q: Why did we choose "JOSTON "?
A: 1. We enhance the reliability of the product's quality and working life. 
2. We decrease the consumption cost of the product in the running. 
3. We improve research personnel's ability to deliver a creative design; 
4. We use leading technologies in our product development and innovation, thereby increasing the competitive advantage of products.

Q: Do you supply installation equipment overseas?
A: Yes, we offer comprehensive installation and training services to ensure the smooth operation of our equipment. Our technical team can assist with on-site installation, and we provide detailed training for your staff on equipment use and maintenance.

Q: How can we know the order production status?
A: We will arrange for a person to take photos or videos during manufacturing every week to let you know the production status.
When the goods are finished, we will take detailed photos or videos for your checking, after approval, then we will arrange shipment.
also, you can arrange FAT in our plant when the goods are ready here.

Q: what kind of service do you offer before making an order?
A: 1. according to your company URS, we will make the design drawing accordingly.
2. after your company approves the drawing, we will make a quotation.
3. Finally we agree on payment terms, delivery time, package, shipment, etc.

Q: how about your company's after-sale service?
A: 1. We provide long-term after-sale service. 
2. we can do installation and commission for the equipment in your plant if necessary.
3. Meanwhile, you can call or e-mail us to consult on any relevant questions since we have a special line for after-sales service.
Alternatively, you can communicate online with us to solve any problem.

Q: How can I visit your manufacturing facility?

A: We welcome visits to our manufacturing facility and would be delighted to show you our operations and discuss your requirements in person. To arrange a visit, please follow these steps:
1. Contact Us: Contact us via phone or email to express your interest in visiting. Provide us with your preferred dates and any specific areas of interest you have.
2. Schedule an Appointment: Our team will work with you to schedule a convenient time for your visit. We will confirm the appointment and provide you with all necessary details.
3. Plan Your Trip: If you need assistance with travel arrangements, such as directions or accommodation recommendations, let us know, and we will be happy to help.
4. Visit the Facility: On the day of your visit, we will give you a comprehensive tour of our manufacturing facility, introduce you to our team, and answer any questions you may have.
We look forward to welcoming you and showing you our commitment to quality and innovation firsthand.