Joston 1000L 316L Beverage Softgels Fish Oil Juice Uht Plate Tube Type Tube Plate Integrated Milk Sterilizer

• Customization: Available
• After-sales Service: Online Video After-Sales Service
• Warranty: 1year
• Customized: Customized
• Certification: CE, FDA, ISO9001
• Scale: Tbd
• Automation: Automatic
• Structure: Plate
• Operation: Continuous
• Energy: Cold Sterilization
• Type: Tube Plant
• Transport Package: Marine Standard Transport
• Specification: 50L-500L
• Trademark: JOSTON
• Origin: Wenzhou

Product Description

What is Plate type UHT sterilizer
The plate type whole set sterilizing equipment adopts the heat transfer principle and the law of thermodynamics."Heat is always transferred spontaneously from a high temperature object to a low temperature one". When temperature difference exists in two fluids,there must have heat transfer. During the process of forced convection heat transfer between the two fluids with temperature difference, as the surface of heat transfer plate adopts the optimized design of corrugated structure, the heat exchanging rate can reach 92%.Even if the flow velocity of fluids is below permitted value, the fluid between plates still makesthree- dimensional movement, which will cause the liquid to form turbulent movement, so as to reduce the heat resistance of the verges of plates and intensify the heat transfer efficiency.
This system adopts UHT processing method,makes the liquid dairy beverage and juice etc strictly sterilized,then into asepsis package with the sterilization temperature:135*C- 140C. Warm keeping time:3- 5S ,so to keep the original nutrition, colour and flavour of the beverage and dairy, This machine is of the advantages of high heat recycle, compact and fine structure, and temperature control. Outputting material temperature, and cool package.

Features
• Pump with low shear
• Process fruit pieces and other particles up to 7mm, or fibers up to 25mm
• Process viscosities of up to 1,000 cps.
• Extremely easy to use • Integrated CIP and SIP facility


Composition
Controlling way:Half- automatic, completely automatic (PLC controlling, touch view).
1.The sterilizer is composed of Plate Heat exchanger. Stepless .speed change conveying pump, temperature hold pipe , closed water barrel,superheating water generator ,frame ,controller etc.
2.Includes heating section,sterilizing section and cooling section. Tube group has the features of simple structure and small resistance.
3.The heating holding section has reasonable structure to guarantee the temperature stability and security of products.
4.There is super heating water and cooling water channel during the cleaning which can avoid the scaling.
5.Adopting the method of super heating water heating to improve the heat effect.
6.LCD monitor, automatic PLC system, multi-stage recorder to record important temperature.
7.SPIRAX SARCO valves , SIEMENS and OMRON electrical components, the PLC monitor can indicate every parameter directly to inspect it in time easily and guarantee the stability of running.


What is tubular type uth sterilizer
The tubular sterilizer is featured by wide and accurate sterilizing temperature and wide application range. It is suitable for various fruit juices and beverages, especially for pulp beverages containing high fiber, such as pineapple, carrot, peach, pear, apple, date, strawberry and orange etc.It is also suitable for low acidity or neutral beverages, such as peanut milk,yogurt and tea beverage etc. The sterilizing effect is more obvious for fruit paste with high viscosity and weak fluidity.
Major configurations: system of materials, high temperature hot water system, degassing system (optional), high temperature homogenizing system (optional), CIP system, self-sterilization aseptic system (optional) and control system.
Advantages

1. the thermal efficiency is high. After heating the material, 90% of the heat energy can be recovered. The temperature difference between the

2. heating medium and the material is small, and the heat transfer tube can be heated gently. The heat exchange tube adopts the bellows, the material and the heat transfer medium work in the turbulent state. The heat exchange efficiency is high, the scale is little, and the continuous working time of the germicidal machine is increased.
3. high degree of automation, automatic control and recording from the CIP cleaning of equipment, sterilization of equipment pipes to sterilization of materials .
4. sterilization temperature control is accurate and reliable: the system that influences the sterilization temperature and steam pressure, flow rate, material flow rate and so on are strictly controlled automatically. .
5. the inner wall of the material pipe is polished with advanced technology, automatic welding for pipe welding, complete automatic cleaning of pipeline design, suicidal bacteria in the whole process of equipment to ensure the asepsis of the system.
6. system security is strong, the system accessories use good reliability and high reliability of the product system design highly attention to the body, equipment safety, steam, hot water, materials and other pressure protection measures and alarm system.
7. the system has high reliability. The main components such as material pumps, hot water pumps, valves, electrical components and executive devices of the control system are all world famous brands. Pasteurizer and special sterilization of yogurt can be designed according to user requirements. Our company's UHT sterilizing unit is designed for aseptic packaging equipment. It is suitable for various types of aseptic package

Control mode: semi- automatic control, automatic control (PLC control, touch screen display). The system adopts the ultra high temperature touch method to make the liquid milk products, tea drinks and fruit juice to be sterilized strictly, and then into the aseptic packaging. The sterilization temperature is 135-140 C and the heat preservation time is only 4-5 seconds, so as to keep the original nutrition color and lustre flavor of the beverage milk products.

SERVICE

We have established some overseas agent office to make the after-sales serivce already ,so it can will be service client in fast response .also in our headquarter service team ,there is a expert team which can support client in 7*24 hours .
1. Customer inquiry and consultation (URS documents)
2. Confirmation of treatment plan (DQ documents &PID Drawing)
3.Quotation offer with the technolgy document (Quotation PI )
4.Engineering and Manufacturing (Prodcution &Quality inspection )
5. Product inspection (FAT documents)
6. Delivery arrangement and loading work (full set Shipment documents)
7. After-sales service (OQ,PQ ,SAT documents)


FAQ

1.What about your factory?
Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.

2.How will your company  control the equipment quality ?
We have a qualified expert team ,we will inspect every production proceed .also Machines will be tested in our plant before shipment .

3.How long the warranty will be?
We provide 1 years warranty for the machine running ,but we will afford whole -life service for the machine .

4.Which kind payment do your company do now ?
We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.

5.Can  we  become  your distributor in our country?
Yes, we very welcome you! More details will be discussed if you are interested in being our agent.

6.Why we choose "JOSTON "?
1. We enhance the reliability of product's quality and working life . 
2. We decrease the consumption cost of the product in the ruuning. 
3. We improve research personnel's ability to deliver a creative design; 
4. We use leading technologies in our product development and innovation, and thereby increase the competitive advantage of products.

7.Do you supply installation equipment in oversea?
Yes, if need, we can  send our  engineer to your plant to help you do installation and commission.

8.How can we know the order production status ?
We will arrange the person to take photo or video during manufacturing in every  week to make you to know the production status.When goods are finished,we will take  detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our plant when the goods is ready here
9.what is kind service do you offer before making order ?
1.according to your company URS ,we will make the design  drawing accoridingly.
2.after your company approved drawing ,we will make quotation.
3. final we make agreement on payment terms ,delivery time ,package ,shipment etc.

10.how about your company after-sale serivce ?
1. We provide long-term after-sale service. 
2. we can do installation and commission for the equipment in your plant if necessary .
3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you can communicate on-line with us to solve any problem.