Stainless Steel Vacuum Concentrator Evaporator for Concentrated Fruit Juice Syrup Honey Concentration Machine

• Customization: Available
• After-sales Service: Online Support/Visit Plant Site
• Warranty: 1 Year
• Model NO.: DX
• Certification: CE, ISO, RoHS
• Structure: Vertical Type
• Material: Stainless Steel 304/316L
• Application: Chemical,Food, Natural Flavor, Food Additives
• Working Effect: Single Effect
• Function: High-Efficiency Concentration
• Advantage: Low Consumption High Efficiency
• Heating Method: Thermal Oil/Steam/Electric
• Transport Package: Seaworthy Package
• Specification: Customized
• Trademark: JOSTON
• Origin: Wenzhou
• Production Capacity: 30 Sets/Month

Product Description

Product Description

Machine composite: 
Single effect concentrator includes the heating tank, evaporator tank, gas/water separator, condenser, sub-cooler, collection tank and pipeline etc.

Usage:
Single effect concentrator is suitable for the evaporator the water or solvent from solution such as traditional herbal medicine, western medicine, glucose, wine- making, starch, oral liquid, chemical industry, food, natural flavor, food additives, monosodium glutamate, dairy products, etc.the outlet ointment density is about 1.2g/cm3, also can be used to recovery the solvent ,like methanol, ethanol etc.

Working principle:
The raw steam enters the outside of the tube of the heating chamber, heating up the material and liquid, spraying it into the evaporation chamber from the nozzle for vapor-liquid separation. The material and liquid return to the lower part of the heating chamber for reheating, and the material and liquid are heated and sprayed into the evaporation chamber for circulation. The material is concentrated to a certain extent, and after sampling is determined, the material is discharged from the outlet. The steam evaporated from the evaporation chamber is removed by the demister, then the vapor-liquid separator is removed, and some of the liquid is returned to the evaporation chamber. The remaining two steam is cooled by the condenser and cooler to form liquid into the liquid storage tank, and finally the non condensable gas is discharged into the atmosphere or the vacuum pump is taken away.

Characteristic:
1. Single effect concentrator is compact in structure and occupies a small area. Precision polishing inside and outside, in line with GMP requirements.
2. The recovery capacity is large, and the vacuum concentration process is adopted. Compared with the old and similar equipment, the productivity is increased by 5-10 times, the energy consumption is reduced by 2.30%, the investment is small, and the recovery efficiency is high.
3. The normal/decompression operation is adopted, the evaporation temperature is low, the speed is fast, and the configuration of each instrument valve is reasonable and convenient for operation.
4. The equipment is mainly composed of heater, separator, defoamer, condenser, liquid receiving tank, etc.

Application:

Food Industry:
1.Juice Concentration: Single-effect evaporators are used to remove water from fruit juices, increasing their concentration for
easier storage and transportation. Common examples include orange juice, apple juice, and other fruit juices.
2.Milk Concentration: In dairy production, single-effect evaporators are used to concentrate liquid milk into milk powder or
other dairy products for long-term storage and use.
3.Condiments: Concentrating sauces such as soy sauce, ketchup, and chili paste.
Chemical Industry: 1.Salt Solution Concentration: For example, extracting salt from seawater, single-effect evaporators can concentrate brine to the desired level. 2.Chemical Concentration: Single-effect evaporators are used to concentrate chemical solutions, such as acids and alkalis, in the production of chemical products.
Environmental Protection Industry:
1. Wastewater Treatment: In wastewater treatment processes, especially for wastewater with high water content, single-effect
2. evaporators are used to remove moisture, reducing the volume of wastewater for further treatment or disposal.

Technical data

Technical description:

Model Item	DX200	DX500	DX1000	DX1500	DX2000	DX3000
Evaporator capacity (kg/h)	200	500	1000	1500	2000	3000
Evaporator temperature  ºC	>55
Heating area (M2)	3.2	6.2	12.2	18.5	24.4	36.6
Condenser cooling area(M2)	11	28	56	84	112	168
Sub-cooler cooling area(M2)	1	2	3	3	5	6
Steam consumption (kg/h)@3bar	220	550	1100	1650	2200	3300
Cooling water consumption (T/h)	12	30	60	90	120	180
Vacuum air absorption (m3/h)	50	125	250	375	500	750
Dimension :MM	2300*700*2750	2800*1200*3700	3500*1300*4600	4000*1400*5150	4600*1600*5500	5500*1800*5800

Detailed Photos

Company Profile

 

Service

SERVICE

We have established some overseas agent office to make the after-sales serivce already ,so it can will be service client in fast response .also in our headquarter service team ,there is a expert team which can support client in 7*24 hours .
1. Customer inquiry and consultation (URS documents)
2. Confirmation of treatment plan (DQ documents &PID Drawing)
3.Quotation offer with the technolgy document (Quotation PI )
4.Engineering and Manufacturing (Prodcution &Quality inspection )
5. Product inspection (FAT documents)
6. Delivery arrangement and loading work (full set Shipment documents)
7. After-sales service (OQ,PQ ,SAT documents)


FAQ

1.What about your factory?
Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.

2.How will your company  control the equipment quality ?
We have a qualified expert team ,we will inspect every production proceed .also Machines will be tested in our plant before shipment .

3.How long the warranty will be?
We provide 1 years warranty for the machine running ,but we will afford whole -life service for the machine .

4.Which kind payment do your company do now ?
We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.

5.Can  we  become  your distributor in our country?
Yes, we very welcome you! More details will be discussed if you are interested in being our agent.

6.Why we choose "JOSTON "?
1. We enhance the reliability of product's quality and working life . 
2. We decrease the consumption cost of the product in the ruuning. 
3. We improve research personnel's ability to deliver a creative design; 
4. We use leading technologies in our product development and innovation, and thereby increase the competitive advantage of products.

7.Do you supply installation equipment in oversea?
Yes, if need, we can  send our  engineer to your plant to help you do installation and commission.

8.How can we know the order production status ?
We will arrange the person to take photo or video during manufacturing in every  week to make you to know the production status.When goods are finished,we will take  detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our plant when the goods is ready here

9.what is kind service do you offer before making order ?
1.according to your company URS ,we will make the design  drawing accoridingly.
2.after your company approved drawing ,we will make quotation.
3. final we make agreement on payment terms ,delivery time ,package ,shipment etc.

10.how about your company after-sale serivce ?
1. We provide long-term after-sale service. 
2. we can do installation and commission for the equipment in your plant if necessary .
3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you can communicate on-line with us to solve any problem.