Product Description
High-Efficiency Multiple Effect Evaporator System Used For Battery Grade Lithium Hydroxide Monohydrate Production
Multi-effect evaporation is a widely used technique in the fertilizer industry for concentrating and purifying various fertilizer solutions. The key principles are:
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Evaporation achieves higher energy efficiency compared to single-stage evaporation.
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Pressure Differences: Each successive evaporation stage operates at a lower pressure, allowing the vapor from the previous stage To boil and evaporate the solution in the next stage.
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Concentration: As the solution passes through multiple effects, the concentration of the desired fertilizer compound gradually Increases, producing a more concentrated final product.
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Purification: The stepwise evaporation can also remove impurities and byproducts, improving the purity of the final fertilizer.
Common applications of multi-effect evaporation in fertilizer production include concentrating solutions of ammonium nitrate, urea, phosphoric acid, magnesium sulfate,and potassium salts. This technology enables fertilizer manufacturers to improve their energy efficiency, product quality, and overall process economics.
Product Parameters
| Model |
Evaporator capacity(kg/h) |
Heating area(m2) |
Condenser cooling area(m2)+sub cooling area(m2) |
Steam consumption kg/h @3bar |
Cooling water consumption (t/h) |
Vacuum air consumption(m3/h) |
Dimension (lxwxh)(mmxmmxmm) |
| DX200 |
200 |
3.2 |
11+1 |
220 |
12 |
50 |
2300*700*2750 |
| DX500 |
500 |
6.2 |
28+2 |
550 |
30 |
125 |
2800*1200*3700 |
| DX1000 |
1000 |
12.2 |
56+3 |
1100 |
60 |
250 |
3500*1300*4600 |
| DX1500 |
1500 |
18.5 |
84+3 |
1650 |
90 |
375 |
4000*1400*5150 |
| DX2000 |
2000 |
24.4 |
112+5 |
2200 |
120 |
500 |
4600*1600*5500 |
| DX2500 |
2500 |
36.6 |
168+6 |
3300 |
180 |
750 |
5500*1800*5800 |
| Evaporation temperature:>55°C |
Technical parameters for double effect concentrator
| Model |
Evaporator capacity(kg/h) |
First effect Heating area+second effect heating area(m2) |
Condenser cooling area(m2)+sub cooling area(m2) |
Steam consumption kg/h @3bar |
Cooling water consumption (t/h) |
Vacuum air consumption(m3/h) |
Dimension (lxwxh)(mmxmmxmm) |
| SX500 |
500 |
6.2+6.2 |
14+2 |
275 |
16 |
≥125 |
4800*1100*3750 |
| SX1000 |
1000 |
12.2+12.2 |
28+3 |
550 |
30 |
≥250 |
5950*1200*4650 |
| SX1500 |
1500 |
18.5+18.5 |
42+3 |
825 |
45 |
≥375 |
6300*1350*4750 |
| SX2000 |
2000 |
24.4+24.4 |
56+5 |
1100 |
50 |
≥500 |
6800*1550*4850 |
| SX3000 |
2500 |
37+37 |
84+6 |
1650 |
90 |
≥750 |
7500*1800*5800 |
First effect evaporation temperature°C 75-85
Second effect evaporation temperature°C 55-65 |
Structure
Detailed Photos
Application:
The multi-effect evaporator concentrator system plays an important role in the lithium battery industry and is widely used in many aspects.
The application of the multi-effect evaporator concentrator system in the lithium battery industry is mainly reflected in the following aspects:
1. Wastewater treatment and metal recovery: In the production process of lithium batteries, the wastewater generated contains a large amount of valuable metal ions such as lithium, cobalt, and nickel. Through the treatment of multi-effect evaporation concentration and crystallization equipment, not only can the wastewater be reduced, but also these metal ions can be effectively recovered, which can create economic benefits for the enterprise while reducing the waste of resources.
2. Resource recycling: Waste lithium batteries contain a large amount of valuable metals. Through the recycling treatment of multi-effect evaporation concentration and crystallization equipment, resources can be recycled, production costs can be reduced, and pollution to the environment can be reduced.
3. Preparation of high-purity lithium salts: This equipment is widely used in the lithium-ion battery industry chain to prepare high-purity lithium salts, such as lithium carbonate, lithium hydroxide, etc. Through multi-effect evaporation technology, high-purity preparation of lithium salts is achieved to meet battery performance requirements.
4. Energy saving and emission reduction: Through multi-effect evaporation technology, energy consumption is greatly reduced and production efficiency is improved; the impact on the environment is reduced, which is in line with the concept of green development.
5. Process flow: The lithium battery wastewater falling film evaporation crystallization system can effectively evaporate and concentrate lithium battery wastewater, has a high evaporation and crystallization capacity, obvious energy-saving effect, low operating costs, and can maintain the invariance of materials during the evaporation process, effectively improving the evaporation and concentration effect of lithium battery wastewater.
In summary, the multi-effect evaporator concentrator system plays an important role in the field of lithium battery production and recycling with its high efficiency and environmental protection. With the continuous development and growth of the green energy industry, the application prospects of this equipment will be broader.
Company Profile
Certifications
Project overseas
Partners
FAQ
Q: Are you a factory or a trading company?
A: We are a manufacturer. Our company specializes in producing and manufacturing industrial machinery, including stainless steel reactors, evaporators, crystallizers, distillers, and complete production lines for various applications such as fruit juice and herbal essential oil extraction. By maintaining our own manufacturing facilities, we ensure high-quality control, competitive pricing, and the ability to customize equipment to meet our clients' specific needs.
Q: How will your company control the equipment quality?
A: We have a rigorous quality control process that includes:
- In-house testing and inspection at various stages of production
- Compliance with industry standards and certifications
- Use of high-quality materials and components
- Continuous improvement and adherence to best manufacturing practices
Q: How long the warranty will be?
A: We provide a 1-year warranty for the machine running, but we will afford whole-life service for the machine.
Q: Which kind of payment does your company do now?
A: We accept Western Union, T/T, D/P, D/C, and irrevocable L/C payable etc.
Q: Can we become your distributor in our country?
A: Yes, we very welcome you! More details will be discussed if you are interested in being our agent.
Q: Why did we choose "JOSTON "?
A: 1. We enhance the reliability of the product's quality and working life.
2. We decrease the consumption cost of the product in the running.
3. We improve research personnel's ability to deliver a creative design;
4. We use leading technologies in our product development and innovation, thereby increasing the competitive advantage of products.
Q: Do you supply installation equipment overseas?
A: Yes, we offer comprehensive installation and training services to ensure the smooth operation of our equipment. Our technical team can assist with on-site installation, and we provide detailed training for your staff on equipment use and maintenance.
Q: How can we know the order production status?
A: We will arrange for a person to take photos or videos during manufacturing every week to let you know the production status.
When the goods are finished, we will take detailed photos or videos for your checking, after approval, then we will arrange shipment.
also, you can arrange FAT in our plant when the goods are ready here.
Q: what kind of service do you offer before making an order?
A: 1. according to your company URS, we will make the design drawing accordingly.
2. after your company approves the drawing, we will make a quotation.
3. Finally we agree on payment terms, delivery time, package, shipment, etc.
Q: how about your company's after-sale service?
A: 1. We provide long-term after-sale service.
2. we can do installation and commission for the equipment in your plant if necessary.
3. Meanwhile, you can call or e-mail us to consult on any relevant questions since we have a special line for after-sales service.
Alternatively, you can communicate online with us to solve any problem.
Q: How can I visit your manufacturing facility?
A: We welcome visits to our manufacturing facility and would be delighted to show you our operations and discuss your requirements in person. To arrange a visit, please follow these steps:
1. Contact Us: Contact us via phone or email to express your interest in visiting. Provide us with your preferred dates and any specific areas of interest you have.
2. Schedule an Appointment: Our team will work with you to schedule a convenient time for your visit. We will confirm the appointment and provide you with all necessary details.
3. Plan Your Trip: If you need assistance with travel arrangements, such as directions or accommodation recommendations, let us know, and we will be happy to help.
4. Visit the Facility: On the day of your visit, we will give you a comprehensive tour of our manufacturing facility, introduce you to our team, and answer any questions you may have.
We look forward to welcoming you and showing you our commitment to quality and innovation firsthand.
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