Vacuum Spherical Evaporator for Concentrating Corn Syrup with Scraper Agitator Concentrator

• Customization: Available
• After-sales Service: Online Support/Visit Client's Plant Site
• Warranty: 1 Year
• Model NO.: NZ
• Certification: CE, ISO
• Application: Heater, Vaporizer
• Principle: Mixing Heat Exchanger
• Style: Steel Type
• Material: Stainless Steel
• Product Name: Vacuum Scraper Concentrator Machine
• Function: Remove Water From The High Viscosity Mudium
• Feeding: High Concentration Food Paste
• Output: Liquid /Semi-Solid/Ointment
• Key Selling Point: High Viscosity Product Concentrator
• Feature: High Efficiency
• Capacity: 100L-5000L
• Transport Package: Tbd
• Specification: 200-2000L
• Trademark: JOSTON
• Origin: Wenzhou
• Production Capacity: 30 Sets/Month

Product Description

Product Description

Usage:
Scraper concentrator is a new developed machine special for the high concentration ointment and food paste ,like tomato paste, honey jam etc. 
Vacuum scraper concentrator is using the special scraper agitator which can make inside product move under concentrator , so the product will not stick to the inside shell wall of the concentrator tank that can be get very high viscosity final products.

Specification

Suitable Materials:
1.Heat-sensitive compounds: Natural extracts, essential oils, plant concentrates, enzymes.

2.fruit/vegetable juices, dairy products, natural colors, flavors, and sweeteners.
3.Viscous or sticky fluids: Polymer solutions, resins, glycerin, syrups, gel-like substances.
4.High-boiling or thermally unstable materials: Certain chemicals, fine chemical intermediates.
5.Slurries or suspensions: Some food pastes, pigment dispersions, cosmetic creams.

Advantage:

The vacuum scraper concentrator is a versatile and efficient solution for gentle thermal separation, especially valuable for high-value, heat-sensitive products across food,chemical, and environmental sectors. Its ability to handle viscous, fouling, or temperature-sensitive materials makes it a preferred choice for modern precision processing.

Features:
1) Its heat transfer coefficient value is high, and its evaporation capacity & strengthcan achieve 200kg/m2 . hr, with high thermal efficiency.

2)Material heating time is short, from 5 seconds to 10 seconds. Under vacuumconditions, the equipment can favorably retain heat-sensitive material's variousingredients, and produce non-decomposition, to ensure the quality of products.

3) This equipment is adopted to wide range of viscosity. Material of high viscositycan also be processed. Material viscosity can be as high as 10 million per cent tabor(CP).
 4) Changing the rotation direction of the scraper groove, can adjust the processtime of material in the evaporator.

5) The wall of evaporation cylinder body is after precision milling and polishingprocessing, so its surface is not easy to generate coking, fouling. 

6) It is convenientto operate, and easy to regulate in product index. In airtight condition, continuityproduction can be auto-controlled.6) It is convenient to operate, and easy to regulate in product index. In airtightcondition, continuity production can be auto-controlled.7) Equipment covers a small area, with simple structure. It is easy to clean andconvenient to maintenance

Key Configurations

Structure :

Scraper concentrator composite :
1.concentrator tank

2.equipped with scraper agitator
3.condenser
4.sub-cooler
5.water/gas separator
6.collection tank
7.vacuum pump 
8.pipeline etc.

Working Principle

1.  The scraper concentrator can be used for distillation and recovery of high concentration feed solution, 

2.  The contact parts of the equipment and materials are made of stainless steel, which has good corrosion resistance, durability and meets the requirements of GMP.

3. The scraper blade can be semicircular or conical in combination with the tank body. It can be heated by jacket and evaporated by agitation. It is suitable for the heat transfer, evaporation and concentration of high viscosity materials.

Technical Specifications

(Custom configurations available upon request.)

Model Item	GNZ-200	GNZ-500	GNZ-1000	GNZ-1500	GNZ-2000
Concentrator tank volume:L	200	500	1000	1500	2000
Evaporate capacity kg/h	50	100	160	250	350
Evaporated temperature C	<60
Vacuum degree MPa	-0.08----0.09
Concentrator tank jacket heating area M2	1	1.5	2.5	3.9	5.5
Condenser cooling area M2	4	8	10	15	20
Sub-cooler cooling area M2	0.5	0.5	1	1.5	2
Steam consumption kg/h	56	115	180	285	400
Cooling water consumption T/H	5	10	12	15	25
Agitator motor power KW	1.1	1.5	2.2	3.0	5.5

Drawings & Dimensions

Detailed CAD drawings and dimensional diagrams are available for confirmation. Our engineering team can provide tailored designs to meet specific project requirements.

More pics

After Sales Service

Standard Warranty: 12 months or 2,000 operating hours (whichever comes first).
Extended Warranty: Optional coverage up to 36 months.
Global Support: 24/7 technical assistance and spare parts supply.
Training: On-site or remote operation/maintenance training.

Company Profile

Wenzhou Yinuo Machinery Co., Ltd.

Wenzhou Yinuo Machinery Co., Ltd. is a leading Chinese manufacturer of SS equipments in Wenzhou Citty with over 20 years of expertise. Certified with ISO 9001, CE, and PED, we export to 50+ countries, offering reliable machinery backed by R&D innovation and strict quality control.

Certifications

FAQ

1.What about your factory?
 Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.
 
2.How will your company control the equipment quality ?
We have a qualified expert team ,we will inspect every production proceed .also Machines will be tested in our plant before shipment .
 
3.How long the warranty will be? 
We provide 1 year warranty for the machine running ,but we will afford whole -life service for the machine .
 
4.Which kind payment do your company do now ?
We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.  
 
5.Can we become your distributor in our country? 
Yes, we very welcome you! More details will be discussed if you are interested in being our agent. 
 
6.Why we choose "JOSTON "? 
6.1. We enhance the reliability of product's quality and working life .
6.2. We decrease the consumption cost of the product in the running.
6.3. We improve research personnel's ability to deliver a creative design;
6.4. We use leading technologies in our product development and innovation, and thereby increase the competitive advantage of products.  
 
7.Do you supply installation equipment in oversea? 
Yes, if need, we can send our engineer to your plant to help you do installation and commission.
 
8.How can we know the order production status ? 
We will arrange the person to take photo or video during manufacturing in every week to make you to know the production status.When goods are finished,we will take detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our plant when the goods is ready here
 
9.what is kind service do you offer before making order ? 
9.1.according to your company URS ,we will make the design drawing accordingly.
9.2.after your company approved drawing ,we will make quotation.
9.3 final we make agreement on payment terms ,delivery time ,package ,shipment etc.
 
10.how about your company after-sale service ?
1. We provide long-term after-sale service.
2. we can do installation and commission for the equipment in your plant if necessary .
3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you can communicate on-line with us to solve any problem.