Product Description
A high shear emulsification tank is a device used for
efficiently mixing, emulsifying, homogenizing, and dispersing liquid materials. It is particularly effective at blending two or more immiscible liquids (such as oil and water) into a stable emulsion or suspension. The principle behind its operation involves applying
high shear forces through the rapid rotation of a rotor and stator, which generates intense shear, centrifugal, and turbulence forces. These forces break down materials into smaller, uniform droplets or particles, achieving the desired emulsification or dispersion effect. Main Functions: Emulsification: It can mix immiscible liquids (like oil and water) to form a fine and uniform emulsion, such as water-in-oil (W/O) or oil-in-water (O/W) emulsions. Homogenization: The high shear forces break down larger particles and uniformly disperse them in the liquid, ensuring a consistent product. Dispersion: It can evenly distribute solid particles, droplets, or powders in a liquid medium, improving the stability and quality of the product. Dissolution: It aids in dissolving solid materials into liquids, especially those that are difficult to dissolve under normal conditions.
Food Industry: Dairy Products: Emulsification of cream, butter, salad dressings, etc. Beverages: For emulsifying or homogenizing juices, milk beverages, and other drink formulations. Confectionery and Chocolate: Homogenizing chocolate ingredients (such as sugar, cocoa, and milk fats) for smooth texture.
Cosmetic Industry: Creams, Lotions, and Conditioners: These products require effective emulsification to ensure uniform dispersion of oil and water phases, improving performance. Skin Care and Hair Care Products: Used to stabilize emulsions and ensure consistent texture and spreadability.
Chemical Engineering: Paints and Coatings: Emulsifying and dispersing pigments, resins, and other materials to ensure uniformity and stability in the final product. Adhesives, Detergents, Lubricants: Used to improve the properties of cleaning agents, lubricants, and adhesives by ensuring proper dispersion and stability.
Energy Industry: Fuel Emulsification: High shear emulsification can be used to mix water with fuels such as diesel or other oils, enhancing combustion efficiency or reducing pollutants.
Nanotechnology: Nanomaterial Emulsions: For the preparation of nano-emulsions, which require fine particle sizes and high dispersion, high shear emulsification is an ideal method.
Advantages: Efficiency: Quickly and uniformly completes the emulsification, dispersion, and homogenization process, reducing production time. Improved Product Stability: Emulsified products are more stable, with less tendency to separate or settle. Adjustability: The process parameters such as rotor speed, shear force, and mixing time can be adjusted to suit different materials and production needs. Wide Applicability: Can handle a variety of liquids, suspensions, and emulsions, including those with varying viscosity and particle size distributions.
Technical description
| Model Item |
PTE-50 |
PTE-100 |
PTE-200 |
PTE-500 |
PTE-1000 |
| Tank work volume:L |
50 |
100 |
200 |
500 |
1000 |
| Motor power for high shear emulsifying:Kw |
1.1 |
1.5 |
2.2 |
5.5 |
7.5 |
| Agitator speed for high shear emulsifying :RPM |
0-1440 or 0-2900 |
| Motor power propeller type agitator g:Kw |
0.37 |
0.55 |
0.55 |
0.75 |
1.1 |
| Agitator speed for propeller type agitator :RPM |
0-150 |
| Motor power anchor type agitator g:Kw |
0.55 |
0.75 |
0.75 |
1.1 |
2.2 |
| Agitator speed for anchor type agitator : RPM |
0-45 |
| Inside shell pressure MPa |
-0.1/0.3 (can be done as client's URS) |
| Jacket pressure MPa |
0.15 (can be done as client's URS) |
| If heating by electrical element in the jacket ,the electrical heater power KW |
4 |
8 |
16 |
30 |
50 |
| Jacket heating medium for electrical element |
electrical heating water or thermal oil |
| Jacket type |
Single full jacket |
Remark :above model just for reference ,we can do according to client's URS
SERVICE
We have established some overseas agent office to make the after-sales serivce already ,so it can will be service client in fast response .also in our headquarter service team ,there is a expert team which can support client in 7*24 hours .
1. Customer inquiry and consultation (URS documents)
2. Confirmation of treatment plan (DQ documents &PID Drawing)
3.Quotation offer with the technolgy document (Quotation PI )
4.Engineering and Manufacturing (Prodcution &Quality inspection )
5. Product inspection (FAT documents)
6. Delivery arrangement and loading work (full set Shipment documents)
7. After-sales service (OQ,PQ ,SAT documents)
FAQ
1.What about your factory?
Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.
2.How will your company control the equipment quality ?
We have a qualified expert team ,we will inspect every production proceed .also Machines will be tested in our plant before shipment .
3.How long the warranty will be?
We provide 1 years warranty for the machine running ,but we will afford whole -life service for the machine .
4.Which kind payment do your company do now ?
We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.
5.Can we become your distributor in our country?
Yes, we very welcome you! More details will be discussed if you are interested in being our agent.
6.Why we choose "JOSTON "?
1. We enhance the reliability of product's quality and working life .
2. We decrease the consumption cost of the product in the ruuning.
3. We improve research personnel's ability to deliver a creative design;
4. We use leading technologies in our product development and innovation, and thereby increase the competitive advantage of products.
7.Do you supply installation equipment in oversea?
Yes, if need, we can send our engineer to your plant to help you do installation and commission.
8.How can we know the order production status ?
We will arrange the person to take photo or video during manufacturing in every week to make you to know the production status.When goods are finished,we will take detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our plant when the goods is ready here
9.what is kind service do you offer before making order ?
1.according to your company URS ,we will make the design drawing accoridingly.
2.after your company approved drawing ,we will make quotation.
3. final we make agreement on payment terms ,delivery time ,package ,shipment etc.
10.how about your company after-sale serivce ?
1. We provide long-term after-sale service.
2. we can do installation and commission for the equipment in your plant if necessary .
3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you can communicate on-line with us to solve any problem.
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