Customization: | Available |
---|---|
Rotation Speed: | 50-2300rpm |
Additional Capabilities: | Vacuum |
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Audited by an independent third-party inspection agency
Model Series
Standard Models: ZT1500, GC-JBG-1, SXL Series
Custom Capacity: 50L to 40,000L (e.g., 100L, 500L, 1,500L, 5,000L, 20,000L+)
Agitation System
Agitator Types:
Anchor, paddle, turbine, gate, helical ribbon, and scraped-surface designs
High-shear dispersers for emulsification (e.g., cosmetics, peanut butter)
Speed Range: 15-230 RPM (adjustable); 36 RPM standard for viscous materials
Drive Mechanism: Top-mounted gearbox with stainless steel shaft, live-connected for easy disassembly
Control Panel
Programmable Logic Controller (PLC): Touchscreen interface for temperature, speed, and timing automation
Temperature Management:
Precision thermocouples (0-180°C range) with PID controllers
Data logging for batch consistency
Safety Features: Overload protection, pressure relief valves, and emergency stop
Capacity & Dimension
Volume (L) | Tank Diameter (mm) | Height (mm) | Motor Power (kW) | |
---|---|---|---|---|
100-500 | Φ550-Φ900 | 500-850 | 0.37-0.75 | |
1,000 | Φ1,000 | 1,220 | 0.75-1.5 | |
5,000 | Φ1,600 | 1,500 | 3.0 | |
20,000+ | Custom | Custom | Up to 55 |
Material Construction
Inner Tank: SUS304/SUS316L stainless steel, mirror-polished (Ra ≤ 0.4 µm)
Jacket Layer: Q235-B carbon steel or SUS304 for heating/cooling media
Insulation: Polyurethane foam, pearl cotton, or rock wool (thickness: 50-100 mm)
Wall Thickness: 2-8 mm (tank body); 3-10 mm (jacket) based on pressure ratings
Heating & Cooling Methods
Electric: Immersion heating rods (≤180°C) with thermal oil jacket
Steam: Indirect steam injection via jacket (≤100°C)
Cooling: Chilled water or glycol circulation in jacket
Thermal Efficiency: Achieves target temperature in 30-90 minutes
Applicable Materials
Food/Beverage: Sauces, syrups, dairy, mayonnaise, peanut butter
Cosmetics: Shampoo, creams, ointments, toothpaste
Pharmaceuticals: Ointments, gels, buffer solutions
Industrial: Paints, resins, lubricants, chemical slurries
CIP/SIP Systems: Automated spray balls for clean-in-place/sterilize-in-place
Sealing Upgrades: Mechanical seals or magnetic drives for leak-free mixing
Agitator Variants: Scraped-wall blades for high-adhesion materials
Temperature Control Enhancements: Dual-zone thermostats or cooling coils
Level & Pressure Instruments:
Ultrasonic/capacitive level sensors
Digital pressure gauges and safety valves (0.09 MPa standard)
Hoists & Platforms: Adjustable support legs or ASME-compliant mounting frames
Standards: CE, ASME, GMP, ISO 9001
Sanitary Design: Passivated welds, flush-bottom drains, and tri-clamp fittings
Warranty: 12 months (motor/gearbox: 24 months)
Note: Custom configurations (e.g., duplex stainless steel, explosion-proof motors) available upon request. Technical drawings and validation documents (e.g., FAT, SAT) provided for GMP auditing